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Copyright 2/04 Hypertherm, Inc. All rights reserved.
No part of this document may be reproduced, transmitted,
transcribed, stored in a retrieval system or translated into any
language or any form by any means without the permission of
Hypertherm, Inc.
Hypertherm, HyPerformance, HPR, HyDefinition, Edge and
Sensor are trademarks of Hypertherm, Inc. and may be registered in
the United States and/or other countries. All other trademarks are
the properties of their respective owners.
System Overview
系统介绍
HyPerformance MessageHyPerformance Message
HyPerformance(HyPerformance(高性能高性能))含义含义
Superior Cut Quality/Consistency
优越的切割质量/连贯性
+
Maximized Productivity
极大的生产力
+
Minimized Operating Cost = $ Profitability $
最小的运行成本 = $ 收益率 $
New HyPerformance Plasma =
Enhanced HyDefinition cutting at 1/2 of the operating cost
新的HyPerformance(高性能)等离子=
使用1/2的运行成本获得增强的HyDefinition(高精度)切割质量
System Component OverviewSystem Component Overview
系统组件介绍系统组件介绍
Components / 组件:
Power supply / 电源
Manual gas console / 手动气体控制台
Ignition console / 点火控制台
Off-valve sub assembly / 开关阀组件
Quick-disconnect torch / 快速装卸割炬
eatures / 特点:
HyDefinition Technology / 高精细技术
LongLife Technology / 长寿命技术
Patented consumables / 易损件专利
Marking capabilities standard
划线能力标准化
HPR130 - 130 Amp HyPerformance
HPR130 – 130安培高性能等离子
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Design FeaturesPower Supply – Design Features 电源 - 设计特点电源 - 设计特点
eatures / 特点:
Huge reduction in parts count as compared to
previous systems
相比以前的系统削减了组件数量
100% duty cycle throughout entire cutting range
100%的占载率贯串所有的切割范围
Black Box approach with no operator controls
and only a single status light
整体电源无需操作者控制,只有一个状态指示灯
3 divided compartments for electrical noise and
dust protection
3个分开的格子用于防止电干扰和防尘
Extreme reliability test protocol ensures long
term reliability
严格的可靠性测试确保了长期的可靠性
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Lower parts count Power Supply – Lower parts count 电源 - 更少的零件电源 - 更少的零件
HD3070 Internal View
HD3070 内部视图
HPR 130 internal view
HPR 130 内部视图
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Cutting Capacity Power Supply – Cutting Capacity 电源 - 切割能力电源 - 切割能力
eatures / 特点:
30, 45, 80 and 130 Amp consumables
30, 45, 80 和 130 安培易损件
100% duty cycle throughout entire cutting range
100% 占载率贯穿所有切割范围
Black Box approach with no operator controls and only a single status light
整体电源无需操作者控制,只有一个状态指示灯
3 divided compartments for noise immunity
3个分开的格子防止干扰
Material Cutting Range Max Pierce Edge Start
材 料 切 割 范 围 最 大 穿 孔
边缘开始
Mild Steel: 20 GA – 5/8" 1" 1 "
碳 钢 (.8 to 16 mm) (25mm) (38mm)
Stainless: 27 GA – 5/8" " 1"
不 锈 钢 (.4 to 16mm) (20mm) (25mm)
Aluminum: 18 GA – 5/8" " 1"
铝 (1 to 16 mm) (20mm) (25mm)
Virtual Dross Free
事实上的无挂渣
Input Voltages (U1) :200 VAC, 3 PH, 50-60 Hz
输入电压400 VAC CE, 3 PH, 50-60 Hz
480 VAC, 3 PH, 60 Hz
600 VAC, 3 PH, 60 Hz
Input Current (I1):200 VAC, 73 A
数出电流400 VAC, 36.5 A
480 VAC, 30.3 A
600 VAC, 24.3 A
Output Voltage (U2):50 -150 VDC
Output Current (I2) :130 A
Duty Cycle:100% @ 19.5 kW
@ 40°C (104°F)
Maximum OCV (U0):311 VDC
Weight w/torch:700 lbs. (317.5 kg)
Plasma Gas:O2, N2, F5, H35 , Air
Plasma Pressure: 120 psi (8.3 bar) +/-
10%
Shield Gas:N2, O2, Air
Shield Pressure: 120 psi (8.3 bar) +/-10%
System Component Overview 系统组件介绍
Power Supply- Specifications 电源 - 详细说明
Basic System LayoutBasic System Layout
系统基本配置系统基本配置
Power
Supply
电源
Torch
割炬
Off Valve
Assy
开关阀组件
Manual Gas
Console
手动气体控制台
O2 INN2 INAir IN
H5 INH35/F5 IN
Plasma Gas/等离子气
Shield Gas/保护气
Pre-flow Gas/预流气
Coolant/冷却液
Control cable/控制电缆
Electrode (-) Lead
电极(-)电缆
Work (+) Lead
工件(+)电缆
Torch Leads
割枪电缆
Pilot Arc Lead
引弧电缆
CNC
RHF
Console
RHF控制台
Work Table/工作台
Torch
leads
available
7.5m or
15m in
length
Available up to 45 meters
最多45米
Available
up to 45
meters
最多45米
Available up to 45 meters
最多45米
72" or
1.8m
72"或1.8
米
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Manual Gas Console Manual Gas Console 手动气体控制台手动气体控制台
Single panel for all control operations of
process variables (ease of use)
操作控制都集中在同一个面板上(易用)
–Gas and current controls
气体和电流控制
Includes Remote On/Off
包括遥控开/关
Mounted either on power supply or
remotely
放置在电源上或较远的地方
More accuracy and stabilization of gas
flow (by utilizing pressure regulators vs.
needle valves, variations on input gas
pressures are eliminated)
气流控制更准确稳定(利用压力调节器
代替针阀消除输入气压变化)
Pressure transducers monitor
ackpressure
压力传感器监控背压
Intuitive operator control
可视化操作控制
Dimensions / 尺寸:
13"(h) x 15"(w) x 12"(d)
13"(高) x 15"(宽) x 12"(厚)
32cm (h) x 36cm (w) x 30cm (d)
32cm (高) x 36cm (宽) x 30cm (厚)
Weight / 重量:
31 lbs or 14 kg
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Repeatability: parts count reduction Repeatability: parts count reduction 重复性重复性: : 零件数量减零件数量减
少少
Measuring HyPerformance Measuring HyPerformance 评测评测HyPerformanceHyPerformance
Repeatability: robust gas delivery Repeatability: robust gas delivery 重复性重复性: : 气体精确传送气体精确传送
Small, single-stage regulators compensate well for changes in upstream
line pressure
小型的单级调整器能够很好的补偿上级管道中气压的改变
% of Desired Flow vs. Inlet Pressure Variation at
(75 psi, 50 scfh)
70
80
90
100
110
120
12345
Inlet Pressure
% of Desired Flow
Standard System
Hyperformance
(HPR130)
- 20 psi- 10 psi+120 psi
(8.3 bar)
+ 10 psi+ 20 psi
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Ignition Console Ignition Console 点火控制台点火控制台
LHF or RHF capable (can be
mounted on the Power Supply or located
up to 150' or 45 meters away)
LHF或RHF电缆(装在电源上或不超过
150'/45米以内)
Uses new sealed spark gaps for low
maintenance
采用新的密封火花隙减少维护
–No air gaps to measure
没有空气缝隙可测量
–No air gaps to clean and maintain
没有空气缝隙清理维护
–Consistent Break over
恒定的高频火花溢出
–Break over voltage is not effected by the
condition of the electrodes used in air
spark gaps
高频火花溢出不受空气火花隙电极的影响
Divided compartment for separation of
coolant and electrical
独立放置用于同冷却液和电路分开
Dimensions / 尺寸:
8"(h) x 12"(w) x 9"(d)
20cm (h) x 29cm (w) x 22cm (d)
Weight / 重量:
20 lbs or 9 kg
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Off-valve Assembly Off-valve Assembly 开关阀组件开关阀组件
Off Valve Assembly
开关阀组件
Controls plasma pre-flow
and cut flow and shield
gases
控制等离子预流,切割流和
保护气体
Mounts within 6' (1.82M) of
the torch
安装在离割枪6'(1.82米)之
内
Dimensions / 尺寸:
7"(l) x 3"(w)
18cm (l) x 8cm (w)
Weight / 重量:
2.5 lbs or 1.1 kg
HPR130 Quick-Disconnect Torch
HPR130 快速装卸割炬
Robust design for high-production environments,
minimizes downtime during consumable change-out
设计用于高效率生产,最小的停顿时间(更换易损件
)
Improved consumable mating surfaces ensure
alignment and optimize life
改善的易损件接口确保对齐和优化寿命
Acme thread design for fast change-outs, resistive
to dirt build-up obstructions
螺纹设计用于快速装拆,有效防止灰尘的阻塞.
Floating water-inlet tube self-aligns to electrode,
improving concentricity for optimum electrode
cooling
浮动的水管能自动对齐到电极, 改善了电极的冷却.
System Component Overview System Component Overview 系统组件介绍系统组件介绍
HPR130 Torch HPR130 Torch 割炬割炬
eatures / 特点:
Water cooled
水冷却
O2/Air, N2/N2, H35/N2, H5/N2,
F5/N2 and Air/Air plasma
processes
氧气/空气, 氮气/氮气, H35/N2,
H5/N2, F5/氮气和空气/空气等离
子
LongLife Technology
LongLife(长寿命)技术
HyDefinition parts
HyDefinition 零件
Marking ability with all consumable
sets
所有易损件具有划线的能力
Available processes / 可用过程
Mild Steel / 碳钢
–130A O2/Air, 氧气/空气
–80A O2/Air, 氧气/空气
–30A O2/O2 氧气/氧气
Stainless / 不锈钢
–130A N2/N2, 氮气/氮气
–130A H35/N2 , H35/氮气
–45A N2/N2 or F5/N2
–80A N2/N2 or F5/N2
Aluminum / 铝
–130A Air/Air , 空气/空气
–130A N2/N2 , 氮气/氮气
–45A Air/Air , 空气/空气
HyPerformance Features 高性能特点:
HPR130 Torch HPR130割枪
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Carbon Steel Consistency Carbon Steel Consistency 碳钢切割一致性碳钢切割一致性
More Consistent Cut Quality on
Carbon Steel
更一致的碳钢切割质量
Extremely consistent edge
angularity
非常一致的边缘切角
Lack of noticeable concave /
convex effects on edges
边上很少明显的凸出/凹陷效果
Extremely smooth finish
非常平滑的切割面
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
CarbonCarbon Steel….Hole qualitySteel….Hole quality 碳钢…碳钢…..孔质量孔质量
When coupled to the high precision cutting machines, extremely
good small features and holes can be achieved. 同高精度的切割
机一起使用, 极好的小孔切割质量是可以达到的.
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Stainless Steel Cut Quality Stainless Steel Cut Quality 不锈钢切割质量不锈钢切割质量
New SS processes using F5 Also can use N2/N2 and H-35
新的不锈钢切割工艺可以使用F5气体,也可以使用N2/N2和H-35
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Aluminum Cut Quality Aluminum Cut Quality 铝切割质量铝切割质量
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Plasma Marking Plasma Marking 等离子划线等离子划线
Increased Process Flexibility
增强的切割工艺适应性
Can utilize same torch consumables to
perform marking capabilities
能够使用相同的易损件进行划线:
- light scoring & marking
轻轻的划线&标记
- heavy scoring & marking
重重的划线&标记
- punch marks or dimples
冲打标记或小坑
Caution: with the currently available manual gas console….this is a manual
setup operation….can not automatically switch from cutting to marking!
注意: 使用手动气体控制台….这是手动设置操作….不能从切割自动转为划线
The LongLife oxygen process involves precise control of the ramp up and ramp
down of key cutting parameters during the start and stop of each cut.
LongLife(长寿命)氧气等离子切割工艺是在每一次切割开始和结束时
对一些关键切割参数的精确控制
Greatly extended consumable life
极大的延长了易损件寿命
More parts produced per
set of consumables
每套易损件切割更多的零件
Lower operating costs
较低的操作成本
Increased production
增加的产量
HyPerformance Features HyPerformance Features 高性能特点高性能特点
LongLife Oxygen Technology LongLife Oxygen Technology 长寿命氧气技术长寿命氧气技术
HPR130-Features & BenefitsHPR130-Features & Benefits
HPR130-HPR130-特点 特点 & & 好处好处
eatures / 特
点
Benefits / 好处
Minimize production downtime. Fast and easy
consumable changes.
最小化停工时间.更换易损件更快捷方便.
Quick disconnect torch: For fast consumable changes.
With a second torch head, consumables can be loaded
off line.
快速装卸割枪 : 更换易损件更快捷. 多备一个割枪头,可
以在提前装好易损件.
Improved cut quality on thin stainless steel with a clean
edge. For thick stainless H35 gas or Nitrogen cutting are
available.
改善了薄不锈钢板的切割质量且没有毛边.厚板切割可以
使用H35气体或者氮气切割.
Stainless steel cutting: The new HPR130 torch
combined with F5 gas (95% N2, 5% Hydrogen) brings a
new dimension to thin stainless steel cutting.
不锈钢切割 : 新的HPR130割枪与F5气体(95%氮气,
5%氢气)结合切割薄不锈钢板, 切割尺寸有了新的提高.
Extended electrode and nozzle life help keep consumable
costs down. Longer life means less consumables
changes and more money to your bottom line.
延长的电极和喷嘴寿命帮助降低易损件成本.较长的寿命
意味着更少的易损件更换,更多的利润.
LongLife O2 technology: Combined with the new
HPR130 torch, consumable life has doubled Hypertherm
LongLife systems. (See chart)
LongLife(长寿命)氧气技术 : 与新的HPR130割枪组合
,易损件寿命是一般Hypertherm LongLife(长寿命)系统
的两倍.(见图表)
Improves the edge quality and squareness on materials
thinner than 5/8" (16 mm).
对与5/8"(16mm)以下金属板, 改善了边缘质量和垂直.
HyDefinition Technology: Plasma arc energy density
was raised to the range of 40,000 to 60,000 amps per
square inch compared to conventional plasma of 12,000
to 20,000 amps per square inch.
HyDefinition(高精度)技术 : 等离子弧能量密度相比传
统等离子的没平方英寸12.000到20.000上升到每平方英
寸40.000到60.000.
HPR130-Features & BenefitsHPR130-Features & Benefits
HPR130-HPR130-特点 特点 & & 好处好处
No lost production time in having to change from
marking to cutting consumables. Marking to
cutting made easy, for greater production.
从划线到切割变换中不会损失生产时间, 且从划线
倒切割很容易, 产量更大.
Marking & cutting consumables: Mark and cut
your parts with the same consumables.
划线 & 切割易损件 : 划线和切割零件使用相同
型号的易损件.
Keeps proper line pressure to the off-valve
assembly and torch, eliminating pressure swings
from bulk tanks, or from other tools on the same
gas line. Constant gas flow pressure ensures
etter cut quality, helping eliminate out of
tolerance parts
保持到开关阀和割枪的压力适当, 消除来自气瓶,
或相同气路中其他工具的气压波动.恒定的气流压
力确保更好的切割质量,帮助排除超差的零件.
Gas Console Flow Control: Gas flow control is
accomplished using single stage regulators in the
Gas Console vs.typical needle valves.
气体控制台流量控制 : 与传统的针阀相比,气流
控制通过气体控制台内部的单击调节器来完成.
Concentric line up of water tube to the electrode
ensures better cooling for longer electrode life
and improved cut quality.
水管上部到电极的同心线确保了更好的冷却较长寿
命易损件并提高切割质量.
loating Water Tube: Hypertherm's new patent
pending floating water tube design lines up inside
the electrode for exacting concentricity in the
torch.
浮动 水 管 : Hypertherm最新的电极浮动水管设
计专利可以增加在割枪中电极和水管的同心度.
eatures / 特
点
Benefits / 好处
Measuring HyPerformanceMeasuring HyPerformance 测量性能 测量性能
Double Consumable Life Double Consumable Life 双倍的易损件寿命双倍的易损件寿命
HyPerformance Plasma Doubles
Consumable Life
0
500
1000
1500
2000
2500
3000
4 sec20 sec60 sec
Average cut time in seconds
Starts
Based on extensive laboratory testing at Hypertherm. Actual results may vary. Life tests performed on 3/8" MS
with 130A process. 基于Hypertherm的实验数据.实际结果可能改变.寿命测试是用3/8" 碳钢, 130A的切割电流
.
Measuring HyPerformance Measuring HyPerformance 测量性能测量性能
Cut Speed: Faster than HD3070 & Competition Cut Speed: Faster than HD3070 & Competition 切割速度切割速度: : 快于快于HD3070HD3070和竞争对和竞争对
手手
7590N/ACompetitor B
6590125Competitor A
6495135HD3070 100A
80110150
HyPerformance
130A
1/2"3/8"1/4"Process
Measuring HyPerformance Measuring HyPerformance 测量性能测量性能
Cut Speed: Faster than HD3070 & Competition Cut Speed: Faster than HD3070 & Competition 切割速度切割速度: : 快于快于HD3070HD3070和竞争对和竞争对
手手
19052286N/ACompetitor B
165122863175Competitor A
165124133683HD3070 100A
203227943810
HyPerformance
130A
12mm10mm6mmProcess
Measuring PerformanceMeasuring Performance Lab Test ProtocolLab Test Protocol
测量性能 实验室测试测量性能 实验室测试
方案方案
Uses deviation data from Coordinate Measuring Machine (CMM)
使用三坐标测量机的数据背离值.
Exceeding max/min deviation at a given point in life test trips the filter.
在寿命测试给定值下最大和最小的数据背离值是被筛去的.
Average angle and standard deviation also available.
平均值和标准背离值同样是被用到的.
80.06475.150.04152.580.02071.170.00940.40.003512
9.750.06046.330.0393.180.01951.390.00850.50.003110
13.850.0569.130.03654.590.01831.930.00770.70.00276
23.050.051915.640.03427.970.01713.210.00681.10.00243
41.820.049330.660.032716.510.01636.540.00632.20.00211.5
AngleDeviationAngleDeviationAngleDeviationAngleDeviationAngleDeviationMetric
ISO Range 5ISO Range 4ISO Range 3ISO Range 2ISO Range 1
Measuring HyPerformanceMeasuring HyPerformance Cut Quality/Consumable Life Lab Test ProtocolCut Quality/Consumable Life Lab Test Protocol
切割质量切割质量//易损件 实验室测试方案易损件 实验室测试方案
Consumable Set
# 1
900
Starts
1080
Starts
1260
Starts
1440
Starts
180
Starts
360
Starts
540
Starts
720
Starts
Consumable Set
# 2
Consumable Set
# 3
Run consumables
to failure
使用易损件到出错
3 cuts per interval
x 4 sides = 12
data points(Bevel angle measured
and recorded on all 4
sides
测量和记录所有4个边
上的切割角度
Total of 36 data
points
(
1st
Piece
Cut duration was 20
seconds with 20%
ramp-down errors
切割持续是20秒, 20%
的短弧错误.
Max angle used to
determine ISO range
最大角度取决于ISO的
范围
HyPerformance Plasma provides more consistent quality over longer
consumable life
20sec- Life Test Results 3/8"(9.5mm) MS
Cut quality using ISO9013
0
200
400
600
800
1000
1200
1400
HyPerformanceHD3070Competitor ACompetitor B
No of Starts
Out of Range Angle > 9.75 degrees
Range 5 Angle < 9.75 degrees
Range 4 Angle 20 gigabyte hard drive
Screen: 显示屏10.4" Color LCD, DSTN Optional Active Matrix TFT
Disk drive: 软驱1.44 megabyte floppy drive
Communication:通讯2 - Optically Isolated RS232/RS422, Optional Ethernet 关电隔离接口,可选择
ithernet
Axes 控制轴数2 - 4 Axes of Motion, Optional SERCOS Interface 可选择的SERCOS控制接口
I/O:输入/输出 12inputs/ 12 outputs Optional SERCOS Interface
Optional Feedrate potentiometers (2) and joystick
RFI/EMI shielding:屏蔽 Complete Opto-Isolation; Grounding
Dimensions:尺寸13.0" x 17.0" x 13.0"
Weight:重量40 lbs
Operating system:操作系统Windows 'XP
Power:电源Universal power input论通用电源
Operating environment:
操作环境 0 to 50 °C; 95% relative humidity 相对湿度
(non condensing). Optional chiller / cooler可选择的制冷器/冷却器
Additional Features
额外特点Automated Nesting software ( Standard )自动套料软件包
Integrated Torch Height Controls ( Optional )
Regulatory标准UL, CUL and CE approved
*Information subject to change without notice.
Improve cut quality, process time and profitability 改善了切割质量,工序时间和收益性
Integrated to the CNC for accuracy and easy setup 与CNC结合后易于安装且精度提高
Voltage tracking to .25 arc volts 弧压跟踪之.25V
1Khz Update rate 1KHZ更新速度
Positioning speed of up to 1000 inches per minute
定位速度可达到每分钟1000英寸
Optional Sensor Torch Height controlOptional Sensor Torch Height control 可选择的可选择的Sensor Sensor 割炬高度控割炬高度控
制制
12.0" Travel
12英寸 行程
Dual Linear
Bearings
双轴承线轨
AC Servo
交流伺服
Precision Plasma Process Control
精密的等离子工艺控制
Sensor THC with Hypertherm
Voyager II CNC
Competitive 竞争对手的
THC and CNC.
NOTE: Same table, drives, and plasma
注意:同样的切割工作台,驱动和等离子系统
Use of the fully integrated Torch height control completes the
package! 割炬高度控制的使用完善了切割机的配置
OptionalOptional THC THC 可选择的割炬高度控制可选择的割炬高度控制
Optional Command THC
可选择的Command THC
Optional Command THC optimizes cut quality and
control precision and maximizes productivity
可选择的Command THC优化了切割质量, 控制精度
,
提高了生产力
Accurately sets initial pierce height and controls
torch-to-work distance 精确地控制了初始穿孔高度
和切割高度
Power supply provides constant stand-off
feedback to the torch 电源可持续提供弧压反馈.
Easy OEM installation 便于OEM 安装
HyPerformance Summary HyPerformance HyPerformance Summary HyPerformance 总结总结
HyPerformance Plasma = Enhanced HyDefinition cutting at 1/2
of the operating cost 新的高性能等离子 = 增强的高精细切割
+ 一半的操作成本
Superior Cut Quality/Consistency: 优越的切割质量/连贯性
–Angle Variability: cut quality over life 角度变化:切割品质贯穿始终
–Dross Free Cutting: wide dross free zone无挂渣切割: 宽的无挂渣范
围
–Repeatability: robust consumable and gas delivery design
重复性:精致的易损件和气体控制器设计.
–Improved stainless steel cut quality 改善了不锈钢板切割
Maximized Productivity: 最大的生产力
–Cut Speed: 25% faster than HD3070 切割速度:比HD3070快25%
–Process Change Time: QD Torch and easy to use interface
工序改变时间: 快速连接割炬和易于使用界面.
Minimized Operating Cost: 最小的操作成本
–Consumable life: double HD3070 & competition
易损件受命:两倍于HD3070和竞争对手
–Operating Cost: half HD3070 & competition
操作成本:一半于HD3070和竞争对手
HyPerformance Summary HyPerformance HyPerformance Summary HyPerformance 总总
结结
Superior Cut Quality/Consistency
优越的切割质量 / 连贯性
+
Maximized Productivity
最大的生产力
+
Minimized Operating Cost = $ Profitability $
最小的生产成本 = $收益率$
New HyPerformance Plasma =
Enhanced HyDefinition cutting at 1/2 of the operating cost
新的高性能等离子 = 增强的高精细切割 + 一半的操作成本
No part of this document may be reproduced, transmitted,
transcribed, stored in a retrieval system or translated into any
language or any form by any means without the permission of
Hypertherm, Inc.
Hypertherm, HyPerformance, HPR, HyDefinition, Edge and
Sensor are trademarks of Hypertherm, Inc. and may be registered in
the United States and/or other countries. All other trademarks are
the properties of their respective owners.
System Overview
系统介绍
HyPerformance MessageHyPerformance Message
HyPerformance(HyPerformance(高性能高性能))含义含义
Superior Cut Quality/Consistency
优越的切割质量/连贯性
+
Maximized Productivity
极大的生产力
+
Minimized Operating Cost = $ Profitability $
最小的运行成本 = $ 收益率 $
New HyPerformance Plasma =
Enhanced HyDefinition cutting at 1/2 of the operating cost
新的HyPerformance(高性能)等离子=
使用1/2的运行成本获得增强的HyDefinition(高精度)切割质量
System Component OverviewSystem Component Overview
系统组件介绍系统组件介绍
Components / 组件:
Power supply / 电源
Manual gas console / 手动气体控制台
Ignition console / 点火控制台
Off-valve sub assembly / 开关阀组件
Quick-disconnect torch / 快速装卸割炬
eatures / 特点:
HyDefinition Technology / 高精细技术
LongLife Technology / 长寿命技术
Patented consumables / 易损件专利
Marking capabilities standard
划线能力标准化
HPR130 - 130 Amp HyPerformance
HPR130 – 130安培高性能等离子
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Design FeaturesPower Supply – Design Features 电源 - 设计特点电源 - 设计特点
eatures / 特点:
Huge reduction in parts count as compared to
previous systems
相比以前的系统削减了组件数量
100% duty cycle throughout entire cutting range
100%的占载率贯串所有的切割范围
Black Box approach with no operator controls
and only a single status light
整体电源无需操作者控制,只有一个状态指示灯
3 divided compartments for electrical noise and
dust protection
3个分开的格子用于防止电干扰和防尘
Extreme reliability test protocol ensures long
term reliability
严格的可靠性测试确保了长期的可靠性
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Lower parts count Power Supply – Lower parts count 电源 - 更少的零件电源 - 更少的零件
HD3070 Internal View
HD3070 内部视图
HPR 130 internal view
HPR 130 内部视图
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Power Supply – Cutting Capacity Power Supply – Cutting Capacity 电源 - 切割能力电源 - 切割能力
eatures / 特点:
30, 45, 80 and 130 Amp consumables
30, 45, 80 和 130 安培易损件
100% duty cycle throughout entire cutting range
100% 占载率贯穿所有切割范围
Black Box approach with no operator controls and only a single status light
整体电源无需操作者控制,只有一个状态指示灯
3 divided compartments for noise immunity
3个分开的格子防止干扰
Material Cutting Range Max Pierce Edge Start
材 料 切 割 范 围 最 大 穿 孔
边缘开始
Mild Steel: 20 GA – 5/8" 1" 1 "
碳 钢 (.8 to 16 mm) (25mm) (38mm)
Stainless: 27 GA – 5/8" " 1"
不 锈 钢 (.4 to 16mm) (20mm) (25mm)
Aluminum: 18 GA – 5/8" " 1"
铝 (1 to 16 mm) (20mm) (25mm)
Virtual Dross Free
事实上的无挂渣
Input Voltages (U1) :200 VAC, 3 PH, 50-60 Hz
输入电压400 VAC CE, 3 PH, 50-60 Hz
480 VAC, 3 PH, 60 Hz
600 VAC, 3 PH, 60 Hz
Input Current (I1):200 VAC, 73 A
数出电流400 VAC, 36.5 A
480 VAC, 30.3 A
600 VAC, 24.3 A
Output Voltage (U2):50 -150 VDC
Output Current (I2) :130 A
Duty Cycle:100% @ 19.5 kW
@ 40°C (104°F)
Maximum OCV (U0):311 VDC
Weight w/torch:700 lbs. (317.5 kg)
Plasma Gas:O2, N2, F5, H35 , Air
Plasma Pressure: 120 psi (8.3 bar) +/-
10%
Shield Gas:N2, O2, Air
Shield Pressure: 120 psi (8.3 bar) +/-10%
System Component Overview 系统组件介绍
Power Supply- Specifications 电源 - 详细说明
Basic System LayoutBasic System Layout
系统基本配置系统基本配置
Power
Supply
电源
Torch
割炬
Off Valve
Assy
开关阀组件
Manual Gas
Console
手动气体控制台
O2 INN2 INAir IN
H5 INH35/F5 IN
Plasma Gas/等离子气
Shield Gas/保护气
Pre-flow Gas/预流气
Coolant/冷却液
Control cable/控制电缆
Electrode (-) Lead
电极(-)电缆
Work (+) Lead
工件(+)电缆
Torch Leads
割枪电缆
Pilot Arc Lead
引弧电缆
CNC
RHF
Console
RHF控制台
Work Table/工作台
Torch
leads
available
7.5m or
15m in
length
Available up to 45 meters
最多45米
Available
up to 45
meters
最多45米
Available up to 45 meters
最多45米
72" or
1.8m
72"或1.8
米
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Manual Gas Console Manual Gas Console 手动气体控制台手动气体控制台
Single panel for all control operations of
process variables (ease of use)
操作控制都集中在同一个面板上(易用)
–Gas and current controls
气体和电流控制
Includes Remote On/Off
包括遥控开/关
Mounted either on power supply or
remotely
放置在电源上或较远的地方
More accuracy and stabilization of gas
flow (by utilizing pressure regulators vs.
needle valves, variations on input gas
pressures are eliminated)
气流控制更准确稳定(利用压力调节器
代替针阀消除输入气压变化)
Pressure transducers monitor
ackpressure
压力传感器监控背压
Intuitive operator control
可视化操作控制
Dimensions / 尺寸:
13"(h) x 15"(w) x 12"(d)
13"(高) x 15"(宽) x 12"(厚)
32cm (h) x 36cm (w) x 30cm (d)
32cm (高) x 36cm (宽) x 30cm (厚)
Weight / 重量:
31 lbs or 14 kg
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Repeatability: parts count reduction Repeatability: parts count reduction 重复性重复性: : 零件数量减零件数量减
少少
Measuring HyPerformance Measuring HyPerformance 评测评测HyPerformanceHyPerformance
Repeatability: robust gas delivery Repeatability: robust gas delivery 重复性重复性: : 气体精确传送气体精确传送
Small, single-stage regulators compensate well for changes in upstream
line pressure
小型的单级调整器能够很好的补偿上级管道中气压的改变
% of Desired Flow vs. Inlet Pressure Variation at
(75 psi, 50 scfh)
70
80
90
100
110
120
12345
Inlet Pressure
% of Desired Flow
Standard System
Hyperformance
(HPR130)
- 20 psi- 10 psi+120 psi
(8.3 bar)
+ 10 psi+ 20 psi
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Ignition Console Ignition Console 点火控制台点火控制台
LHF or RHF capable (can be
mounted on the Power Supply or located
up to 150' or 45 meters away)
LHF或RHF电缆(装在电源上或不超过
150'/45米以内)
Uses new sealed spark gaps for low
maintenance
采用新的密封火花隙减少维护
–No air gaps to measure
没有空气缝隙可测量
–No air gaps to clean and maintain
没有空气缝隙清理维护
–Consistent Break over
恒定的高频火花溢出
–Break over voltage is not effected by the
condition of the electrodes used in air
spark gaps
高频火花溢出不受空气火花隙电极的影响
Divided compartment for separation of
coolant and electrical
独立放置用于同冷却液和电路分开
Dimensions / 尺寸:
8"(h) x 12"(w) x 9"(d)
20cm (h) x 29cm (w) x 22cm (d)
Weight / 重量:
20 lbs or 9 kg
System Component Overview System Component Overview 系统组件介绍系统组件介绍
Off-valve Assembly Off-valve Assembly 开关阀组件开关阀组件
Off Valve Assembly
开关阀组件
Controls plasma pre-flow
and cut flow and shield
gases
控制等离子预流,切割流和
保护气体
Mounts within 6' (1.82M) of
the torch
安装在离割枪6'(1.82米)之
内
Dimensions / 尺寸:
7"(l) x 3"(w)
18cm (l) x 8cm (w)
Weight / 重量:
2.5 lbs or 1.1 kg
HPR130 Quick-Disconnect Torch
HPR130 快速装卸割炬
Robust design for high-production environments,
minimizes downtime during consumable change-out
设计用于高效率生产,最小的停顿时间(更换易损件
)
Improved consumable mating surfaces ensure
alignment and optimize life
改善的易损件接口确保对齐和优化寿命
Acme thread design for fast change-outs, resistive
to dirt build-up obstructions
螺纹设计用于快速装拆,有效防止灰尘的阻塞.
Floating water-inlet tube self-aligns to electrode,
improving concentricity for optimum electrode
cooling
浮动的水管能自动对齐到电极, 改善了电极的冷却.
System Component Overview System Component Overview 系统组件介绍系统组件介绍
HPR130 Torch HPR130 Torch 割炬割炬
eatures / 特点:
Water cooled
水冷却
O2/Air, N2/N2, H35/N2, H5/N2,
F5/N2 and Air/Air plasma
processes
氧气/空气, 氮气/氮气, H35/N2,
H5/N2, F5/氮气和空气/空气等离
子
LongLife Technology
LongLife(长寿命)技术
HyDefinition parts
HyDefinition 零件
Marking ability with all consumable
sets
所有易损件具有划线的能力
Available processes / 可用过程
Mild Steel / 碳钢
–130A O2/Air, 氧气/空气
–80A O2/Air, 氧气/空气
–30A O2/O2 氧气/氧气
Stainless / 不锈钢
–130A N2/N2, 氮气/氮气
–130A H35/N2 , H35/氮气
–45A N2/N2 or F5/N2
–80A N2/N2 or F5/N2
Aluminum / 铝
–130A Air/Air , 空气/空气
–130A N2/N2 , 氮气/氮气
–45A Air/Air , 空气/空气
HyPerformance Features 高性能特点:
HPR130 Torch HPR130割枪
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Carbon Steel Consistency Carbon Steel Consistency 碳钢切割一致性碳钢切割一致性
More Consistent Cut Quality on
Carbon Steel
更一致的碳钢切割质量
Extremely consistent edge
angularity
非常一致的边缘切角
Lack of noticeable concave /
convex effects on edges
边上很少明显的凸出/凹陷效果
Extremely smooth finish
非常平滑的切割面
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
CarbonCarbon Steel….Hole qualitySteel….Hole quality 碳钢…碳钢…..孔质量孔质量
When coupled to the high precision cutting machines, extremely
good small features and holes can be achieved. 同高精度的切割
机一起使用, 极好的小孔切割质量是可以达到的.
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Stainless Steel Cut Quality Stainless Steel Cut Quality 不锈钢切割质量不锈钢切割质量
New SS processes using F5 Also can use N2/N2 and H-35
新的不锈钢切割工艺可以使用F5气体,也可以使用N2/N2和H-35
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Aluminum Cut Quality Aluminum Cut Quality 铝切割质量铝切割质量
HyPerformance Features HyPerformance Features 高性能特点高性能特点::
Plasma Marking Plasma Marking 等离子划线等离子划线
Increased Process Flexibility
增强的切割工艺适应性
Can utilize same torch consumables to
perform marking capabilities
能够使用相同的易损件进行划线:
- light scoring & marking
轻轻的划线&标记
- heavy scoring & marking
重重的划线&标记
- punch marks or dimples
冲打标记或小坑
Caution: with the currently available manual gas console….this is a manual
setup operation….can not automatically switch from cutting to marking!
注意: 使用手动气体控制台….这是手动设置操作….不能从切割自动转为划线
The LongLife oxygen process involves precise control of the ramp up and ramp
down of key cutting parameters during the start and stop of each cut.
LongLife(长寿命)氧气等离子切割工艺是在每一次切割开始和结束时
对一些关键切割参数的精确控制
Greatly extended consumable life
极大的延长了易损件寿命
More parts produced per
set of consumables
每套易损件切割更多的零件
Lower operating costs
较低的操作成本
Increased production
增加的产量
HyPerformance Features HyPerformance Features 高性能特点高性能特点
LongLife Oxygen Technology LongLife Oxygen Technology 长寿命氧气技术长寿命氧气技术
HPR130-Features & BenefitsHPR130-Features & Benefits
HPR130-HPR130-特点 特点 & & 好处好处
eatures / 特
点
Benefits / 好处
Minimize production downtime. Fast and easy
consumable changes.
最小化停工时间.更换易损件更快捷方便.
Quick disconnect torch: For fast consumable changes.
With a second torch head, consumables can be loaded
off line.
快速装卸割枪 : 更换易损件更快捷. 多备一个割枪头,可
以在提前装好易损件.
Improved cut quality on thin stainless steel with a clean
edge. For thick stainless H35 gas or Nitrogen cutting are
available.
改善了薄不锈钢板的切割质量且没有毛边.厚板切割可以
使用H35气体或者氮气切割.
Stainless steel cutting: The new HPR130 torch
combined with F5 gas (95% N2, 5% Hydrogen) brings a
new dimension to thin stainless steel cutting.
不锈钢切割 : 新的HPR130割枪与F5气体(95%氮气,
5%氢气)结合切割薄不锈钢板, 切割尺寸有了新的提高.
Extended electrode and nozzle life help keep consumable
costs down. Longer life means less consumables
changes and more money to your bottom line.
延长的电极和喷嘴寿命帮助降低易损件成本.较长的寿命
意味着更少的易损件更换,更多的利润.
LongLife O2 technology: Combined with the new
HPR130 torch, consumable life has doubled Hypertherm
LongLife systems. (See chart)
LongLife(长寿命)氧气技术 : 与新的HPR130割枪组合
,易损件寿命是一般Hypertherm LongLife(长寿命)系统
的两倍.(见图表)
Improves the edge quality and squareness on materials
thinner than 5/8" (16 mm).
对与5/8"(16mm)以下金属板, 改善了边缘质量和垂直.
HyDefinition Technology: Plasma arc energy density
was raised to the range of 40,000 to 60,000 amps per
square inch compared to conventional plasma of 12,000
to 20,000 amps per square inch.
HyDefinition(高精度)技术 : 等离子弧能量密度相比传
统等离子的没平方英寸12.000到20.000上升到每平方英
寸40.000到60.000.
HPR130-Features & BenefitsHPR130-Features & Benefits
HPR130-HPR130-特点 特点 & & 好处好处
No lost production time in having to change from
marking to cutting consumables. Marking to
cutting made easy, for greater production.
从划线到切割变换中不会损失生产时间, 且从划线
倒切割很容易, 产量更大.
Marking & cutting consumables: Mark and cut
your parts with the same consumables.
划线 & 切割易损件 : 划线和切割零件使用相同
型号的易损件.
Keeps proper line pressure to the off-valve
assembly and torch, eliminating pressure swings
from bulk tanks, or from other tools on the same
gas line. Constant gas flow pressure ensures
etter cut quality, helping eliminate out of
tolerance parts
保持到开关阀和割枪的压力适当, 消除来自气瓶,
或相同气路中其他工具的气压波动.恒定的气流压
力确保更好的切割质量,帮助排除超差的零件.
Gas Console Flow Control: Gas flow control is
accomplished using single stage regulators in the
Gas Console vs.typical needle valves.
气体控制台流量控制 : 与传统的针阀相比,气流
控制通过气体控制台内部的单击调节器来完成.
Concentric line up of water tube to the electrode
ensures better cooling for longer electrode life
and improved cut quality.
水管上部到电极的同心线确保了更好的冷却较长寿
命易损件并提高切割质量.
loating Water Tube: Hypertherm's new patent
pending floating water tube design lines up inside
the electrode for exacting concentricity in the
torch.
浮动 水 管 : Hypertherm最新的电极浮动水管设
计专利可以增加在割枪中电极和水管的同心度.
eatures / 特
点
Benefits / 好处
Measuring HyPerformanceMeasuring HyPerformance 测量性能 测量性能
Double Consumable Life Double Consumable Life 双倍的易损件寿命双倍的易损件寿命
HyPerformance Plasma Doubles
Consumable Life
0
500
1000
1500
2000
2500
3000
4 sec20 sec60 sec
Average cut time in seconds
Starts
Based on extensive laboratory testing at Hypertherm. Actual results may vary. Life tests performed on 3/8" MS
with 130A process. 基于Hypertherm的实验数据.实际结果可能改变.寿命测试是用3/8" 碳钢, 130A的切割电流
.
Measuring HyPerformance Measuring HyPerformance 测量性能测量性能
Cut Speed: Faster than HD3070 & Competition Cut Speed: Faster than HD3070 & Competition 切割速度切割速度: : 快于快于HD3070HD3070和竞争对和竞争对
手手
7590N/ACompetitor B
6590125Competitor A
6495135HD3070 100A
80110150
HyPerformance
130A
1/2"3/8"1/4"Process
Measuring HyPerformance Measuring HyPerformance 测量性能测量性能
Cut Speed: Faster than HD3070 & Competition Cut Speed: Faster than HD3070 & Competition 切割速度切割速度: : 快于快于HD3070HD3070和竞争对和竞争对
手手
19052286N/ACompetitor B
165122863175Competitor A
165124133683HD3070 100A
203227943810
HyPerformance
130A
12mm10mm6mmProcess
Measuring PerformanceMeasuring Performance Lab Test ProtocolLab Test Protocol
测量性能 实验室测试测量性能 实验室测试
方案方案
Uses deviation data from Coordinate Measuring Machine (CMM)
使用三坐标测量机的数据背离值.
Exceeding max/min deviation at a given point in life test trips the filter.
在寿命测试给定值下最大和最小的数据背离值是被筛去的.
Average angle and standard deviation also available.
平均值和标准背离值同样是被用到的.
80.06475.150.04152.580.02071.170.00940.40.003512
9.750.06046.330.0393.180.01951.390.00850.50.003110
13.850.0569.130.03654.590.01831.930.00770.70.00276
23.050.051915.640.03427.970.01713.210.00681.10.00243
41.820.049330.660.032716.510.01636.540.00632.20.00211.5
AngleDeviationAngleDeviationAngleDeviationAngleDeviationAngleDeviationMetric
ISO Range 5ISO Range 4ISO Range 3ISO Range 2ISO Range 1
Measuring HyPerformanceMeasuring HyPerformance Cut Quality/Consumable Life Lab Test ProtocolCut Quality/Consumable Life Lab Test Protocol
切割质量切割质量//易损件 实验室测试方案易损件 实验室测试方案
Consumable Set
# 1
900
Starts
1080
Starts
1260
Starts
1440
Starts
180
Starts
360
Starts
540
Starts
720
Starts
Consumable Set
# 2
Consumable Set
# 3
Run consumables
to failure
使用易损件到出错
3 cuts per interval
x 4 sides = 12
data points(Bevel angle measured
and recorded on all 4
sides
测量和记录所有4个边
上的切割角度
Total of 36 data
points
(
1st
Piece
Cut duration was 20
seconds with 20%
ramp-down errors
切割持续是20秒, 20%
的短弧错误.
Max angle used to
determine ISO range
最大角度取决于ISO的
范围
HyPerformance Plasma provides more consistent quality over longer
consumable life
20sec- Life Test Results 3/8"(9.5mm) MS
Cut quality using ISO9013
0
200
400
600
800
1000
1200
1400
HyPerformanceHD3070Competitor ACompetitor B
No of Starts
Out of Range Angle > 9.75 degrees
Range 5 Angle < 9.75 degrees
Range 4 Angle 20 gigabyte hard drive
Screen: 显示屏10.4" Color LCD, DSTN Optional Active Matrix TFT
Disk drive: 软驱1.44 megabyte floppy drive
Communication:通讯2 - Optically Isolated RS232/RS422, Optional Ethernet 关电隔离接口,可选择
ithernet
Axes 控制轴数2 - 4 Axes of Motion, Optional SERCOS Interface 可选择的SERCOS控制接口
I/O:输入/输出 12inputs/ 12 outputs Optional SERCOS Interface
Optional Feedrate potentiometers (2) and joystick
RFI/EMI shielding:屏蔽 Complete Opto-Isolation; Grounding
Dimensions:尺寸13.0" x 17.0" x 13.0"
Weight:重量40 lbs
Operating system:操作系统Windows 'XP
Power:电源Universal power input论通用电源
Operating environment:
操作环境 0 to 50 °C; 95% relative humidity 相对湿度
(non condensing). Optional chiller / cooler可选择的制冷器/冷却器
Additional Features
额外特点Automated Nesting software ( Standard )自动套料软件包
Integrated Torch Height Controls ( Optional )
Regulatory标准UL, CUL and CE approved
*Information subject to change without notice.
Improve cut quality, process time and profitability 改善了切割质量,工序时间和收益性
Integrated to the CNC for accuracy and easy setup 与CNC结合后易于安装且精度提高
Voltage tracking to .25 arc volts 弧压跟踪之.25V
1Khz Update rate 1KHZ更新速度
Positioning speed of up to 1000 inches per minute
定位速度可达到每分钟1000英寸
Optional Sensor Torch Height controlOptional Sensor Torch Height control 可选择的可选择的Sensor Sensor 割炬高度控割炬高度控
制制
12.0" Travel
12英寸 行程
Dual Linear
Bearings
双轴承线轨
AC Servo
交流伺服
Precision Plasma Process Control
精密的等离子工艺控制
Sensor THC with Hypertherm
Voyager II CNC
Competitive 竞争对手的
THC and CNC.
NOTE: Same table, drives, and plasma
注意:同样的切割工作台,驱动和等离子系统
Use of the fully integrated Torch height control completes the
package! 割炬高度控制的使用完善了切割机的配置
OptionalOptional THC THC 可选择的割炬高度控制可选择的割炬高度控制
Optional Command THC
可选择的Command THC
Optional Command THC optimizes cut quality and
control precision and maximizes productivity
可选择的Command THC优化了切割质量, 控制精度
,
提高了生产力
Accurately sets initial pierce height and controls
torch-to-work distance 精确地控制了初始穿孔高度
和切割高度
Power supply provides constant stand-off
feedback to the torch 电源可持续提供弧压反馈.
Easy OEM installation 便于OEM 安装
HyPerformance Summary HyPerformance HyPerformance Summary HyPerformance 总结总结
HyPerformance Plasma = Enhanced HyDefinition cutting at 1/2
of the operating cost 新的高性能等离子 = 增强的高精细切割
+ 一半的操作成本
Superior Cut Quality/Consistency: 优越的切割质量/连贯性
–Angle Variability: cut quality over life 角度变化:切割品质贯穿始终
–Dross Free Cutting: wide dross free zone无挂渣切割: 宽的无挂渣范
围
–Repeatability: robust consumable and gas delivery design
重复性:精致的易损件和气体控制器设计.
–Improved stainless steel cut quality 改善了不锈钢板切割
Maximized Productivity: 最大的生产力
–Cut Speed: 25% faster than HD3070 切割速度:比HD3070快25%
–Process Change Time: QD Torch and easy to use interface
工序改变时间: 快速连接割炬和易于使用界面.
Minimized Operating Cost: 最小的操作成本
–Consumable life: double HD3070 & competition
易损件受命:两倍于HD3070和竞争对手
–Operating Cost: half HD3070 & competition
操作成本:一半于HD3070和竞争对手
HyPerformance Summary HyPerformance HyPerformance Summary HyPerformance 总总
结结
Superior Cut Quality/Consistency
优越的切割质量 / 连贯性
+
Maximized Productivity
最大的生产力
+
Minimized Operating Cost = $ Profitability $
最小的生产成本 = $收益率$
New HyPerformance Plasma =
Enhanced HyDefinition cutting at 1/2 of the operating cost
新的高性能等离子 = 增强的高精细切割 + 一半的操作成本
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